Hangzhou Epsole Machinery Co., Ltd. is one of the most reliable manufacturers and suppliers of styrofoam melter in China. We warmly welcome you to buy high quality styrofoam melter for sale here from our factory. Good service and reasonable price are available.
For professional EPS recyclers and plastic pellet manufacturers, waste foam is not a burden, but an underutilized source of profit. Epsole foam melting machines (also known as foam compactors or extrusion pelletizers) use a continuous melting and filtration process to transform waste EPS packaging and foam boxes into pure PS recycled pellets, which can be reused to manufacture products such as picture frames, clothes hangers, and appliance housings, realizing a value leap from 'waste' to 'raw material'.
Large-scale continuous production to meet high-volume recycling needs
Utilizing a high aspect ratio screw and forced feeding system, it ensures that lightweight EPS foam is stably and continuously pressed into the barrel, achieving a stable output of 150-750 kg/h. A hydraulic non-stop screen changing device ensures uninterrupted production, increasing effective operating time to over 95%.
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High-efficiency impurity filtration for high-purity recycled granules
Equipped with a multi-stage precision filtration system (coarse filtration + fine filtration), it effectively removes impurities such as labels, dust, and carbon deposits, achieving a filtration fineness of 120-150 mesh. Combined with multi-stage PID temperature control (±1°C accuracy), it ensures uniform material plasticization without decomposition, producing granules with clear color, stable performance, and a higher market price.
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Low Energy Consumption, High Output, and Rapid Recovery of Investment Costs
Utilizing a high-efficiency energy-saving motor and electromagnetic heating technology, combined with an optimized screw design, energy consumption per ton of pellets is controlled at 230-280 kWh/ton (depending on the model), saving 15-20% more energy than traditional models. The machine boasts a high degree of automation, requiring only 1-2 operators, significantly reducing labor costs.
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Multi-functional, Handling Diverse Raw Materials
Not only processes EPS foam, but is also compatible with EPE pearl cotton, XPS extruded board, and other foamed plastic waste. Addressing the challenge of large volume in lightweight foams, a forced feeding device ensures smooth and stable feeding.
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Robust Structure Designed for High-Intensity Industrial Recycling
The screw and barrel are made of high-quality 38CrMoAlA nitrided steel, nitrided for high surface hardness (HV900 and above), wear and corrosion resistance, and a design life exceeding 5 years. The main unit housing is constructed from thickened steel plates welded and annealed, ensuring high rigidity and stable operation.
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Application scenarios
Recycling industry: In the recycling of waste foam plastics, the melting machine converts foam plastics into reusable materials, such as reprocessing them into plastic particles. These particles can be used to make various plastic products, such as plastic containers, stationery, etc., to achieve the recycling of resources, reduce dependence on virgin materials, reduce production costs, and reduce the pressure of foam waste on the environment.
Packaging industry: Recycled foam materials can be reprocessed into new packaging materials for packaging fragile items, using their good cushioning properties to protect products from damage during transportation. At the same time, this recycled and reused packaging material is more environmentally friendly and in line with the current development trend of green packaging.
Construction industry: Melted foam materials can be used as additives in the production of building materials, such as adding them to lightweight concrete to enhance the thermal insulation performance of concrete and improve the energy efficiency of buildings; they can also be used to make sound insulation materials to effectively reduce noise interference inside and outside buildings.
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