Hangzhou Epsole Machinery Co., Ltd. is one of the most reliable manufacturers and suppliers of eps molding machine in China. We warmly welcome you to buy high quality eps molding machine for sale here from our factory. Good service and reasonable price are available.
| Machine Type | SMED Shape Moulding machine | ||||
| Model | ESS1214M | ESS1417M | ESS1915M | ||
| Data | unit | ||||
| Overall | mm | 5363*3310*4852 | 5363*3610*5152 | 5363*3710*5352 | |
| Mould size | mm | 800*1300 | 1200*1400 | 1500*1900 | |
| Product high | mm | 350 | 350 | 350 | |
| Move Distance | mm | 1200 | 1200 | 1200 | |
| Rod | Diameter | mm | 80 | 80 | 100 |
| Quantity | pcs | 4 | 4 | 4 | |
| Hopper | Capacity | L | 145 | 145 | 145 |
| Quantity | pcs | 2 | 2 | 2 | |
| Steam | Machine Inlet | DN | 100 | 100 | 100 |
| Mould Inlet | DN | 50*2 | 50*2 | 50*2 | |
| Pressure | bar | 6 | 6 | 6 | |
| Consumption | Kg | 4~5 | 4~5 | 4~5 | |
| Cooling | Machine Inlet | DN | 80 | 80 | 80 |
| Mould Inlet | DN | 50 | 50 | 50 | |
| Pressure | bar | 4 | 4 | 4 | |
| Consumption | Kg | 0~6.28 | 0~6.28 | 0~6.28 | |
| Vacuum | Connector | 100 | 100 | 100 | |
| Drainage | L/h | 100 | 100 | 100 | |
| Hydraulic | Motor | Kw | 7.5 | 11 | 11 |
| Capacity | L | 400 | 400 | 400 | |
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Function and Working Principle
The EPS molding machine works by heating and expanding polystyrene beads using steam or hot air. The expanded beads are then injected into a mold cavity, where they take the shape of the mold. The mold is cooled to solidify the EPS foam, and the finished product is ejected from the mold.
The process typically involves the following steps:
Material Preparation: Polystyrene beads are loaded into a hopper and fed into the pre-expander.
Pre-expansion: The beads are heated and expanded to a specific density in the pre-expander.
Mold Filling: The pre-expanded beads are transferred to the mold cavity and filled evenly.
Heating and Expansion: Steam or hot air is introduced into the mold to further expand the beads and fuse them together.
Cooling and Solidification: The mold is cooled to solidify the EPS foam.
Ejection: The finished product is ejected from the mold.
Types of EPS Molding Machines
There are several types of EPS molding machines available, depending on the specific application and production requirements. Some common types include:
Block Molding Machines: These machines are used to produce large blocks of EPS foam, which can then be cut and shaped into various products such as insulation panels and packaging materials.
Shape Molding Machines: Shape molding machines are designed to produce custom-shaped products such as packaging inserts, architectural details, and decorative elements.
Continuous Molding Machines: Continuous molding machines are used for high-volume production of EPS foam products. They can produce long lengths of foam continuously, which can then be cut to the desired length.
Features and Advantages
High Production Efficiency: EPS molding machines can produce large quantities of products in a short period of time, making them ideal for high-volume production.
Customizable Shapes and Sizes: The molds used in EPS molding machines can be customized to produce a wide variety of shapes and sizes, allowing for flexibility in product design.
Lightweight and Insulating: EPS foam products are lightweight and have excellent insulating properties, making them suitable for applications such as packaging and insulation.
Cost-Effective: EPS molding machines are relatively inexpensive compared to other manufacturing processes, making them a cost-effective option for producing foam products.
Environmentally Friendly: EPS foam is recyclable, and EPS molding machines can produce products with minimal waste, making them an environmentally friendly choice.
Applications
EPS molding machines are used in a wide range of industries and applications, including:
Packaging: EPS foam is widely used for packaging applications due to its lightweight and cushioning properties. EPS molding machines can produce custom-shaped packaging inserts and boxes to protect products during shipping and storage.
Construction: EPS foam is used for insulation in buildings. EPS molding machines can produce insulation panels and blocks in various sizes and shapes.
Automotive: EPS foam is used in the automotive industry for interior components such as seat cushions and headrests. EPS molding machines can produce these components with high precision and consistency.
Arts and Crafts: EPS foam can be used for arts and crafts projects. EPS molding machines can produce various shapes and sizes of foam blocks and sheets for creative projects.
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