Hangzhou Epsole Machinery Co., Ltd. is one of the most reliable manufacturers and suppliers of high quality vacuum eps shape molding machine in China. We warmly welcome you to buy high quality high quality vacuum eps shape molding machine for sale here from our factory. Good service and reasonable price are available.
High Quality Vacuum EPS shape molding machine
Sturdy Machine Structure:
Frame Construction: The frame is usually welded with thick steel plates (such as 16mm or 20mm) to ensure high strength and stability. This can withstand the stress and vibration during the molding process and has a long service life.
High Machine Legs: Made of strong "H" type profiles, which not only provide stable support but also make it easier for installation. The high legs design allows for convenient access to the machine's internal components for maintenance and debugging.
Efficient Filling System:
Multiple Filling Modes: It often adopts a combination of normal pressure, vacuum, and high-pressure filling methods. This can ensure that the EPS raw materials are filled into the mold quickly and evenly, improving the quality and density uniformity of the molded products.
Level Sensor Control: Equipped with a level sensor to precisely control the material filling process. The double rotation chamber discharge design and a large number of filling outlets (such as 44 filling outlets in some models) can further enhance the filling efficiency and accuracy.
Advanced Steam System:
Precise Control Valve: Uses a balance PID control valve with a high-quality pressure gauge, which can greatly improve the accuracy of steam control and reduce steam consumption by about 20% compared to ordinary machines. This helps to achieve better molding results while saving energy.
Optimal Steam Distribution: The steam system is designed to evenly distribute steam to different parts of the mold, ensuring that the EPS materials are heated uniformly and quickly, thereby shortening the molding cycle time.
Efficient Cooling System:
Powerful Vacuum Pump: Equipped with a large vacuum pump to create a strong vacuum environment for rapid cooling. The vertical tank design and the vertical vacuum cooling water spray on the top can improve the cooling efficiency, making vacuum cooling the main cooling method and reducing the reliance on traditional water cooling.
Air-Water Separation: The vacuum pump outlet is equipped with an air-water separator to effectively separate the air and water, preventing water from entering the vacuum pump and ensuring the stable operation of the vacuum system.
Rapid Drainage System:
Large Inlet and Outlet: The mold has a large inlet for steam and a large outlet for drainage. For example, an 8-inch or 1-inch inlet for steam and a 6-inch or 8-inch outlet for drainage can greatly increase the heating and drainage speed, reducing the cycle time and improving production efficiency.
Butterfly Valve Control: The multiple drainage pipes are controlled by butterfly valves, which can be adjusted accurately according to the needs of the production process, ensuring the smooth drainage of condensate and steam.
Intelligent Control System:
PLC and Touch Screen: Adopts a programmable logic controller (PLC) and a touch screen for operation, which makes the operation interface simple and intuitive. Operators can easily set and adjust various process parameters, monitor the production process in real time, and store and recall production recipes246.
High-Quality Electronic Components: All electronic components are from famous brands, which have high reliability and stability, ensuring the normal operation of the machine and reducing the failure rate.
Mold Fixing and Adjusting System:
Secure Mold Fixing: The mold can be firmly fixed in the machine to ensure that it does not shift or move during the molding process, thereby ensuring the accuracy of the molded shape.
Easy Adjustment: The mold adjusting mechanism is designed to be convenient and flexible, allowing operators to quickly adjust the position and parameters of the mold according to different product requirements, improving the versatility of the machine.
High Quality Vacuum EPS shape molding machine
Service
1. Use PLC programmable controller and touch screen to finish the autocycle process of opening-closing mold, feeding, heating, heat preservation, cooling, demolding, and releasing.
2. According to different products wanted, choose different feeding methods such as common, pressure, and vacuum to ensure feeding speed and uniformity.
3. Hydraulic systems used in the machine can save 30% energy. Its operation and locking mold are used by the main and auxiliary cylinders respectively.
4. For production technical memory and quantity statistics, operator can find and set the different foam parameters by themselves
Our main products include eps pre-expanders, eps block moulding machine, eps shape moulding machine, eps cutting machine, eps wire mesh welding machine, eps concrete wall panel machine, ps food box machine and xps extruding machine for construction field as well as packing purpose. To make high quality machines, we use top quality imported valves and electric elements. Our machines are sold to many countries including European countries, Africa countries, middle-east countries, eastern-south Asian countries, etc and we received a lot of praise from our customers. We send engineers to help with the installation and training in the customers' factories. Our sales department provides 24-hour online technical service. We have the ability to have prompt and efficient communication with customers and assists customers in handling problems in time.
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