Why Choose SMED shape Molding Machine
1.What is SMED Shape Molding Machine?
SMED shape moulding machine is a Single Minute Exchange of die shape molding machine. The machine is equipped with male mold stepless hydraulic mold clamping mechanism and built-in mold shifting locking mechanism, and has the function of "one-button lock", which can realize mold change within 2-5 minutes by simply pushing and pressing keys.
2.Details of machine
a. Equipped with stainless steel steam chamber, save mold frame cost, pass steam from three sides, fast fusion, better cross steam, fast cooling products.
b. Equipped new hydraulic mechanical lock system, open frame design, advanced automatic rod guiding and fixing system. Machine downtime is greatly reduced and SMED is truly realized.
c. Equippe LVDT control system to accurately feedback and adjust the pressure of the steam chamber, and can also control the opening and closing of the valve in time to keep the steam pressure stable, with a tolerance of only 0.1 bar, which greatly saves steam consumption.
d. Equipped with a multi-functional robotic arms for feeding, selecting, collecting, and stacking products, which saves time and increases efficiency compared with traditional machines.
3. Advantages of machine(Take the 4kg fish box as an example)
Advantages | Typical shape moulding machine | SMED shape mould machine | |
Saving energy | Steam | 8kg/cycle | 6kg/cycle |
Water | 50-150kg/cycle | 40kg/cycle | |
Cycle time | 80 | 50 | |
Save manpower | 3 | 1 | |
Save time | Half a day | 5 minutes. | |
1. Saving energy
a.Steam: Traditional shape moulding machine steam consumes 8Kg/cycle. SMED shape moulding machine adopts stainless steel steam chamber and LVDT control system, which saves 20% of steam energy consumption compared with traditional ones, that is, steam consumption is 6Kg/cycle.
b.Water: Traditional shape molding machines consume 50-150kg/cycle of water for cooling products, and the cycle time is 80s/cycle, while the SMED shape moulding machine can demould at high temperature, saving 40% of cooling time, that is, 50s/cycle, and saving 50% of water consumption, that is,the water consumes 40Kg/cycle.
2. Save manpower
The production process of traditional molding machines requires manual feeding, picking, and stacking of products, while SMED molding machines are equipped with multi-functional robotic arms and multi-kinetic operations, which can increase efficiency by 50%.
3. Save time
It takes half a day for the traditional shape moulding machine to change the mold, but the SMED shape moulding machine adds a set of hydraulic mold clamping device on the male mold and mold shifting, so you can easily complete the installation and disassembly of the mold by clicking the button on the screen, No manual operation is required. It only takes 2-3 minutes to change the mold, at the same time, the machine adopts advanced automatic rod guiding and fixing system, which greatly reduces the machine downtime, so as to realize SMED.
All in all, SAVE MONEY, this is a money saving machine.